SMRT Rail Improvements – Updates

A tremendous amount of work is being put into renewing and upgrading the North-South and East-West Lines (NSEWL), Singapore’s oldest, longest and most heavily utilised MRT lines. The work takes place every day even as the rail network continues to serve passengers for around 20 hours a day and as the system copes with increased ridership. Following the inaugural publication in October 2015, Your Journey Matters – Edition 2 continues the story of SMRT’s rail transformation efforts on the NSEWL.

SLEEPER REPLACEMENT

Working closely with LTA and rail contractors, the SMRT team achieved a major milestone when we finished replacing wooden sleepers on the North-South Line (NSL) with concrete sleepers in April 2015. The NSEWL were built with wooden sleepers. These sleepers support the rails on which our trains run. Some 188,000 sleepers are nearing the end of their 25-year lifespan. Exposure to the sun and rain over the years, vibration from moving trains and the weight each sleeper has to bear when a train passes over it add to the wear and tear.

By renewing wooden sleepers with concrete sleepers that have a 50-year lifespan, journeys on the NSEWL will be safer and smoother for decades to come. Positive results from the sleeper replacement are already felt on the NSL. Journey times on the NSL have been reduced by around 10 per cent after the speed restrictions were fully lifted in May 2015.

Wooden sleepers along the East-West Line (EWL) are now being replaced nightly. Steady progress is being made thanks to the experience gained by our engineers while carrying out the NSL sleeper replacement project. When the work is completed by the end of 2016, passengers travelling from Pasir Ris to Joo Koon on the EWL will also experience smoother train rides.

RE-SIGNALLING

The project is progressing well with 98% of the NSL completed and 76% of the EWL re-signalling work done. We have started trials to test the new signalling system on the NSL. Re-signalling is expected to be completed on the NSL in 2017 and on the EWL in 2018.

The new signalling system will substantially improve the capacity of the NSEWL to run trains at shorter intervals. This would mean a shorter wait for trains, which would ease congestion at station platforms during peak periods. The capability will be maximised as the train fleet is progressively enlarged by end 2016 to allow more trains to be deployed on the NSEWL. More than half of the 57 new C151B trains for the NSEWL have been delivered by the middle of 2016. This underlines the importance of coordinating the multi-year, multi-project effort in rail renewal so that the combined benefits of these projects will give you a better journey on the rejuvenated NSEWL.

Under the re-signalling project, the new signalling system supplied by Thales will see one of the most advanced train signalling systems in the world installed on the NSEWL. The current signalling system, which dates back to the 1980s, keeps trains a safe distance from one another by dividing the rail network into fixed segments of track length called blocks, with only one train allowed into each block at any time. These blocks measure between 800m to 1,000m in length. This Fixed Block system protects passengers in one train from other trains operating along the same line.

The new signalling system uses advanced communications technology installed on trains to constantly update the traffic management system on the identity, location and speed of every train. The new system, which is more precise than the system it replaces, will lead to better use of the rail network because the footprint for each train, which includes the length of the train and the safety distance in front and behind the train, will be much smaller.

This Moving Block system can be imagined as a safety bubble that moves with and protects the train, and will automatically slow down when it approaches a train ahead. This shorter distance will allow us to deploy more trains at shorter intervals on the rail network while maximising safety for passengers. When fully operational, the new system will allow trains to be spaced 100 seconds apart, which is a significant improvement from the 120 seconds between trains under the current system. The new signalling system is also designed with more redundancies, which makes it more reliable because major disruptive signal faults are less likely to occur.

THIRD RAIL REPLACEMENT

SMRT passenger trains are powered by electricity supplied by a powered steel rail. This rail is called the Third Rail because it is fixed next to and slightly above the two running rails on which the train wheels travel. The Third Rail replacement project currently being carried out on the NSEWL marks the first network-wide replacement for the 200km-long NSEWL Third Rail since SMRT operations began in 1987. The trains draw electricity from the powered rails through Current Collector Devices (CCD) that make contact with the rail and transfer electricity to the train’s electrical system. Each six-car MRT train has 24 CCD shoes that are in constant contact with the Third Rail when in motion and even when it makes a stop at MRT stations.

Over the years, this constant contact adds to wear and tear of the Third Rail and the brackets that are used to support the weight of this steel rail. If the Third Rail sags due to worn out supports, power faults could occur. The Third Rail replacement project is timely as it will increase the reliability of the electrical system. The work involves turning off the power, unbolting the old Third Rails, replacing them with new ones and re-connecting the rails to the electricity network. We are making steady progress and expect to complete the work in early 2017.

UPGRADING OLDER TRAINS

The C151 Kawasaki Heavy Industries (KHI) train entered service in 1987 while the C651 Siemens was introduced in 1994. SMRT is upgrading the 19 C651 Siemens trains as they have logged a higher number of train faults compared to other train models. Singapore Rail Engineering has completed two prototype trains and will be proceeding with the upgrade works on the C651 trains.

When completed in 2018, the upgraded C651 Siemens trains will have new or refurbished train sub-systems such as new air conditioning, electric doors, brakes and propulsion systems. These have been the primary causes of delays due to train faults. Upgraded trains will also have sensors that furnish the Train Captain and engineering staff with the train’s state of health, thus making it easier to operate and maintain the train. The upgrade will include a makeover that gives our passengers a new-look cabin.

NEW TRAINS INCREASE PASSENGER CAPACITY

Thirty new C151B trains, part of a fleet of 57 new trains for the NSEWL, have been delivered to Bishan and Tuas Depots where the trains are being fitted out and will be tested extensively. These trains, designed to operate with the new signalling system, will allow more trains to be run on the NSEWL.

Before a new train enters operational service, SMRT’s engineering staff will work closely with LTA and the train manufacturer to get the new train ready. It takes about a year to do this. The work involves testing the air-conditioning, automatic doors and sensors, propulsion and brakes, communication equipment as well as interior fittings like seats, poles and handles. Every item will be rigorously tested before it is certified safe for passenger service. More new trains are on their way to Singapore and more than half of the 57 trains will be delivered by the end of 2016.

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This is part of a series on SMRT’s rail improvement efforts. Read more:

Powering SMRT Trains on the North-South and East-West Lines
SMRT- Airconditioning Improvements
SMRT- Platform Screen Door Maintenance
SMRT- Escalator Maintenance

Eye on the future: Options for replacing or renewing the BPLRT system

The 8-hour disruption on the Bukit Panjang Light Rail Transit (BPLRT) on Wednesday 28 Sep 2016 shows that the ageing system continues to test the mettle of our engineering staff and the patience of users of Singapore’s first light rail system.

In March this year, we indicated that it is time to relook the BPLRT as the system is nearing the end of its design life. A joint team with the Land Transport Authority (LTA) is currently reviewing the future of the BPLRT system with a view to completely transform the light rail system. It will be more than just a makeover.

Options for renewal

Aware of the design limitations of a light rail system which uses trains designed to function as airport shuttles on flat, short distance commutes between airport terminals, SMRT would like to share the options available for renewing the system. There are three options for the future of the BPLRT. The system has been operational since 1999 and is fast approaching its 20-year lifespan in 2019.

Option 1: A people-mover like autonomous guided vehicles that travel on the existing viaducts but do not draw on external power.

Option 2: A new conventional LRT system but with significant design enhancements in key infrastructure like power supply, signalling system, rolling stock as well as track and station assets.

Option 3: Renewing the existing Bombardier system, keeping the AC power design but with a more advanced communications-based train control (CBTC) signalling system. The CBTC system will allow trains to be more accurately controlled by the operations control centre, allowing more trains to be operated on the network, while moving at faster speeds and closer headways if necessary. This means more people can take the trains and enjoy faster journeys.

The rejuvenated BPLRT will be based on proven technology which is cost-effective to operate over its design life.

The LTA-SMRT study team is also keeping track of the development and public transport services of Bukit Panjang town. This includes monitoring how the BPLRT system can be better integrated with heavy rail systems at the North-South Line and the Downtown Line.

Another idea involves doing away with the 10.5km long, 14-station LRT network. The idea is for people in the Bukit Panjang area to be served by enhanced bus services. This is not far-fetched as a fully loaded high capacity bus like a double-decker bus can take 130 passengers, which is more than the 105-person capacity of a single Bombardier CX100 train car used on the BPLRT. These train cars are paired during peak hours, doubling capacity to 210 passengers. However, replacing the light rail with an all-bus option may lead to more congestion on the roads.

The disruption last week has driven home the urgency of planning for the future. It is the latest incident that has put the BPLRT system in the media’s glare. The Straits Times said the Bukit Panjang Line “isn’t a paragon of reliability and its design makes it prone to glitches”.

Stop-gap measures to improve reliability

As we look to the future, SMRT engineers have also proposed short-term measures to boost the reliability of the legacy system.

Key areas identified for renewal include the signalling system, the trains and track infrastructure. The last item includes the rail brackets that have given rise to problems on the line. These renewals will address recurring reliability issues involving track faults, traction power faults and signalling issues.

Owing to reliability issues, the driverless LRT system is not living up to its name as Rovers have to be deployed at the stations, which were designed for unmanned operations.

Meanwhile, near-term repair and maintenance measures of the system are being stepped up. This includes increased day-to-day system manning, and speedier recovery plans in event of disruption.

Near-term measures

Among the measures the BPLRT team has done:
– Replacement of rail brackets with fortified design at critical portions of the track
– Load testing of trains to be conducted to confirm tractive capability to reduce power faults
– Adjusted motor controller settings for better power reliability
– Installed camera systems on the underframe of four train cars to monitor the interface between trains and rails

Deploying staff across the network expedited assistance to passengers on Wednesday 28 Sep 2016 when passengers had to detrain to track at BP1 Choa Chu Kang station in the morning and at BP6 Bukit Panjang station around 5pm that day. A total of 26 additional staff have been added to the BPLRT team to enhance response time and assistance to commuters.

The range of near-term measures should be complemented by an in-depth review of the BPLRT to future-proof the transport system. This will enable the future system to serve Bukit Panjang residents years from now by providing transport options for safe, reliable, comfortable journeys that are cost-effective to operate and maintain.